- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
 |
CNC
| Quantity: | |
|---|---|
The CNC Tool Handle Automatically Loading Unloading Machine is a revolutionary automation solution designed to enhance productivity in CNC machining by eliminating manual tool management. Engineered with a dual-gripper robotic arm and intelligent control system, this machine seamlessly integrates with existing tool changers, enabling fast, error-free tool exchanges to maximize machining center uptime.
High-Precision Robotic Arm: 6-axis robotic arm with 0.01mm positioning accuracy, capable of handling BT30/BT40/HSK63 tool handles (5kg payload), ensuring secure grip and precise alignment with machine spindles.
Vision-Based Tool Verification: Integrated barcode scanner and 3D camera system verifies tool type, length, and orientation before loading, reducing misloading errors to 0.01% across 24/7 operations.
High-Speed Tool Exchange: Completes tool load/unload cycles in 8 seconds (BT40), 30% faster than manual operations, with a storage capacity of 50–200 tools (expandable via modular racks).
Smart Integration Capability: Compatible with Fanuc, Mazak, and Heidenhain CNC controllers via standardized API, supporting real-time tool data synchronization with ERP systems for inventory management.
Safety-Enhanced Design: Interlock sensors, emergency stop buttons, and protective fencing comply with ISO 13849 PLd safety standards, protecting operators from robotic movements during tool handling.
Critical for optimizing CNC machining efficiency, this system is used in:
Aerospace Machining: Automating tool changes for high-precision milling of titanium alloy aircraft structures, reducing non-cutting time by 40% for complex multi-axis operations.
Automotive Die Making: Managing large tool libraries (over 1000 tools) for stamping dies, ensuring rapid access to end mills, drills, and taps for multi-step machining processes.
Precision Instrumentation: Handling delicate HSK-E40 tooling for micro-machining of watch components and medical device parts, preventing contamination and mechanical damage.
Mass Production Lines: Integrating with multiple machining centers in a flexible manufacturing cell, enabling lights-out operation for 24/7 production of automotive transmission parts.
Productivity Boost: Increases machining center utilization from 60% to 85% by minimizing tool change downtime, delivering a typical ROI within 12 months for medium-sized workshops.
Error Prevention: Vision-based verification eliminates costly tool collisions and misalignments, protecting both machinery and workpiece integrity in high-tolerance applications.
Custom Engineering Support: Our team provides on-site layout design, CNC program optimization, and operator training to ensure seamless integration with your existing machining infrastructure.
Durability Design: Heavy-duty steel structure and grease-lubricated linear guides ensure 10+ years of reliable operation, with predictive maintenance alerts for gripper wear and motor performance.
The CNC Tool Handle Automatically Loading Unloading Machine is a revolutionary automation solution designed to enhance productivity in CNC machining by eliminating manual tool management. Engineered with a dual-gripper robotic arm and intelligent control system, this machine seamlessly integrates with existing tool changers, enabling fast, error-free tool exchanges to maximize machining center uptime.
High-Precision Robotic Arm: 6-axis robotic arm with 0.01mm positioning accuracy, capable of handling BT30/BT40/HSK63 tool handles (5kg payload), ensuring secure grip and precise alignment with machine spindles.
Vision-Based Tool Verification: Integrated barcode scanner and 3D camera system verifies tool type, length, and orientation before loading, reducing misloading errors to 0.01% across 24/7 operations.
High-Speed Tool Exchange: Completes tool load/unload cycles in 8 seconds (BT40), 30% faster than manual operations, with a storage capacity of 50–200 tools (expandable via modular racks).
Smart Integration Capability: Compatible with Fanuc, Mazak, and Heidenhain CNC controllers via standardized API, supporting real-time tool data synchronization with ERP systems for inventory management.
Safety-Enhanced Design: Interlock sensors, emergency stop buttons, and protective fencing comply with ISO 13849 PLd safety standards, protecting operators from robotic movements during tool handling.
Critical for optimizing CNC machining efficiency, this system is used in:
Aerospace Machining: Automating tool changes for high-precision milling of titanium alloy aircraft structures, reducing non-cutting time by 40% for complex multi-axis operations.
Automotive Die Making: Managing large tool libraries (over 1000 tools) for stamping dies, ensuring rapid access to end mills, drills, and taps for multi-step machining processes.
Precision Instrumentation: Handling delicate HSK-E40 tooling for micro-machining of watch components and medical device parts, preventing contamination and mechanical damage.
Mass Production Lines: Integrating with multiple machining centers in a flexible manufacturing cell, enabling lights-out operation for 24/7 production of automotive transmission parts.
Productivity Boost: Increases machining center utilization from 60% to 85% by minimizing tool change downtime, delivering a typical ROI within 12 months for medium-sized workshops.
Error Prevention: Vision-based verification eliminates costly tool collisions and misalignments, protecting both machinery and workpiece integrity in high-tolerance applications.
Custom Engineering Support: Our team provides on-site layout design, CNC program optimization, and operator training to ensure seamless integration with your existing machining infrastructure.
Durability Design: Heavy-duty steel structure and grease-lubricated linear guides ensure 10+ years of reliable operation, with predictive maintenance alerts for gripper wear and motor performance.
