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The 12000W Laser Welding Machine is a cutting-edge solution designed for deep-penetration welding of thick materials in heavy-duty industrial applications. Utilizing a state-of-the-art fiber laser source, this machine achieves weld depths up to 25mm in carbon steel and 15mm in aluminum, combining unmatched speed, precision, and reliability for challenging fabrication tasks.
Ultra-High Power Output: 12kW single-mode fiber laser with beam quality (M²<1.3), enabling high-aspect-ratio welds (depth-to-width ratio 10:1) with minimal heat-affected zone (HAZ ≤500μm).
Precision Welding Head: Five-axis robotic arm with laser vision system, achieving ±0.02mm positioning accuracy for tight-tolerance joints in aerospace and energy sectors, supporting complex 3D weld paths.
Multi-Material Capability: Welds carbon steel, stainless steel, aluminum, copper, titanium, and nickel-based alloys, with adjustable pulse parameters (1–20ms) for dissimilar material bonding (e.g., aluminum to copper).
Real-Time Quality Control: Integrated pyrometer and plasma sensor monitor weld pool temperature and spatter formation, triggering automatic power adjustments to prevent defects like undercut and porosity.
Safety-Enhanced Enclosure: Full-enclosure design with fume extraction (1000m³/h airflow) and interlock safety doors, compliant with CE, OSHA, and ISO 14644-1 cleanroom standards for harsh environments.
Critical for industries requiring heavy-duty welding, this machine is used in:
Energy Sector: Welding thick stainless steel pipes for nuclear reactors, high-strength aluminum for wind turbine hubs, and copper busbars for power transformers with minimal distortion.
Shipbuilding: Fabricating ship hulls, offshore platforms, and marine engines from high-tensile steel (up to 50mm thickness), ensuring watertight seals and structural integrity in harsh marine environments.
Heavy Equipment Manufacturing: Welding excavator booms, crane pedestals, and mining truck frames from abrasion-resistant alloys, reducing post-weld machining by 40%.
Aerospace Structures: Joining titanium alloy aircraft skins and composite-metal hybrid components with low-distortion welds, meeting stringent flight safety requirements (FAA, EASA certification).
Power and Precision Combined: Our 12kW system sets the industry standard for deep-penetration welding speed, completing 10mm steel welds at 1.5m/min with 100% penetration, 20% faster than competing systems.
Engineering Partnerships: Collaborate with customers to develop custom welding protocols for unique materials (e.g., Inconel 718) and joint designs, ensuring first-pass weld success rates >98%.
Predictive Maintenance: IoT-enabled sensors monitor laser diode health, coolant pressure, and power output, sending real-time alerts for proactive maintenance and minimizing downtime.
Compliance and Certification: All machines undergo third-party flaw detection (UT/MT) and are certified for use in ASME BPVC, EN 1090, and AWS D1.1 welding applications, ensuring global acceptability.
The 12000W Laser Welding Machine is a cutting-edge solution designed for deep-penetration welding of thick materials in heavy-duty industrial applications. Utilizing a state-of-the-art fiber laser source, this machine achieves weld depths up to 25mm in carbon steel and 15mm in aluminum, combining unmatched speed, precision, and reliability for challenging fabrication tasks.
Ultra-High Power Output: 12kW single-mode fiber laser with beam quality (M²<1.3), enabling high-aspect-ratio welds (depth-to-width ratio 10:1) with minimal heat-affected zone (HAZ ≤500μm).
Precision Welding Head: Five-axis robotic arm with laser vision system, achieving ±0.02mm positioning accuracy for tight-tolerance joints in aerospace and energy sectors, supporting complex 3D weld paths.
Multi-Material Capability: Welds carbon steel, stainless steel, aluminum, copper, titanium, and nickel-based alloys, with adjustable pulse parameters (1–20ms) for dissimilar material bonding (e.g., aluminum to copper).
Real-Time Quality Control: Integrated pyrometer and plasma sensor monitor weld pool temperature and spatter formation, triggering automatic power adjustments to prevent defects like undercut and porosity.
Safety-Enhanced Enclosure: Full-enclosure design with fume extraction (1000m³/h airflow) and interlock safety doors, compliant with CE, OSHA, and ISO 14644-1 cleanroom standards for harsh environments.
Critical for industries requiring heavy-duty welding, this machine is used in:
Energy Sector: Welding thick stainless steel pipes for nuclear reactors, high-strength aluminum for wind turbine hubs, and copper busbars for power transformers with minimal distortion.
Shipbuilding: Fabricating ship hulls, offshore platforms, and marine engines from high-tensile steel (up to 50mm thickness), ensuring watertight seals and structural integrity in harsh marine environments.
Heavy Equipment Manufacturing: Welding excavator booms, crane pedestals, and mining truck frames from abrasion-resistant alloys, reducing post-weld machining by 40%.
Aerospace Structures: Joining titanium alloy aircraft skins and composite-metal hybrid components with low-distortion welds, meeting stringent flight safety requirements (FAA, EASA certification).
Power and Precision Combined: Our 12kW system sets the industry standard for deep-penetration welding speed, completing 10mm steel welds at 1.5m/min with 100% penetration, 20% faster than competing systems.
Engineering Partnerships: Collaborate with customers to develop custom welding protocols for unique materials (e.g., Inconel 718) and joint designs, ensuring first-pass weld success rates >98%.
Predictive Maintenance: IoT-enabled sensors monitor laser diode health, coolant pressure, and power output, sending real-time alerts for proactive maintenance and minimizing downtime.
Compliance and Certification: All machines undergo third-party flaw detection (UT/MT) and are certified for use in ASME BPVC, EN 1090, and AWS D1.1 welding applications, ensuring global acceptability.
