High-Speed Fly Marking CO2 Laser System for Production Lines

1. Overview

Integrating sophisticated laser technology with high-speed automation, the HBS CO2 30A CO2 Fly Marking System redefines industrial part identification within demanding manufacturing environments. Engineered specifically for seamless integration onto dynamic production conveyor lines, this robust system eliminates costly bottlenecks by performing rapid, high-contrast marking on-the-fly without disrupting workflow. Utilizing a 30W sealed CO2 laser source optimized for non-contact interaction with diverse materials, the system projects focused beams through precision galvanometer scanners. This enables instantaneous marking cycles – etching critical data like serial numbers, barcodes, QR codes, logos, and batch codes onto moving targets at speeds exceeding 40 meters per minute. The integrated industrial PC controller and sophisticated field sensors precisely track product position and velocity, triggering the laser only when perfectly synchronized. This guarantees consistent legibility under continuous operation, eliminating reliance on manual coding methods prone to errors. Offering permanent, high-resolution marking resistant to environmental factors, the HBS CO2 30A establishes itself as an indispensable asset for industries prioritizing traceability, quality control, and automated throughput efficiency.

2. Key Features

· Unmatched Fly Marking Speeds:Achieves blazing-fast markings at continuous line speeds exceeding 40 meters/minute, optimizing production flow without requiring stops.

· High-Precision 30W CO2 Laser:Sealed glass tube source delivering clean, permanent marks suitable for a vast range of organic substrates including paper, plastic, wood, leather, fabric, and coated metals. Eliminates costly ink or labels.

· Advanced Digital Galvo Scanner:High-speed, precision galvanometer mirrors ensure crisp, accurate marking alignment on moving products, critical for tiny 2D codes.

· Industrial Connectivity & Intelligence:Seamless PLM integration via EtherCAT, EtherNet/IP, and Profinet. Built-in optical/photoelectric sensors track product flow with microsecond accuracy, enabling real-time marking decisions and precise tracking-data retrieval.

· Superior Hardware Design:Features an 85 mm to 115 mm continuous focus lens adjustment range (f=172mm standard, others optional) for versatile mark sizes. Robust housing withstands high vibration and temperatures up to 170°C with optional active chillers maintaining stable laser performance during extended operation cycles.

· Ultra-Rugged Construction:Heavy-duty steel chassis and IP54 standard protection shield core components from factory contaminants including dust and liquids.

· User-Optimized Operation:Touchscreen interface offers offline program editing, storage, and diagnostics. Pre-configured templates allow swift job changes, increasing line flexibility and minimizing operator downtime.

3. Target Applications

The HBS CO2 30A excels in production scenarios demanding efficient, permanent marking on fast-moving organic materials:

· Packaging Materials:Directly codes expiration dates, lot numbers, barcodes, and graphics onto corrugated cardboard, paperboard cartons, flexible films, plastic labels, and packaging sleeves, ensuring complete regulatory compliance and supply chain visibility.

· Electronic Components:Marks identifiers on coated circuitry boards (FR4), cable jackets, connectors, and internal components using non-destructive marking vital for miniaturized parts.

· Automotive Parts:Permanently etches VIN numbers, part IDs, and compliance symbols onto interior elements like fabric upholstery, trim panels, plastic dash components, gaskets, filters without damaging delicate surfaces.

· Building Materials:Codes batch identifiers, quality certifications, or company logos onto engineered wood panels, laminate surfaces, tile backing, insulation foam, and protective wraps manufactured under high-speed conditions.

· Personalized Consumer Goods:Adds unique IDs or intricate designs onto non-metallic items like leather accessories, synthetic textiles, promotional items, and luxury packaging during finishing.

4. Why Choose the HBS CO2 30A?

We guarantee unparalleled performance and value:

· Industry-Leading Reliability:Engineered in Germany and ISO-certified, the HBS CO2 30A employs premium German scanners and high-stability CO2 lasers built for demanding 24/7 operation, maximizing uptime and reducing maintenance costs. Critical components undergo rigorous validation testing.

· Exceptional Return on Investment:Achieve rapid payback through drastically reduced consumable expenses (inks, labels, ribbons) versus rival technologies. Its ultra-high throughput eliminates secondary handling and manual coding labour.

· World-Class Mark Quality:Patented Auto-Power Compensation algorithms maintain consistent contrast intensity regardless of substrate variations or focus drift. Industry-compliant codes (Data Matrix, QR) boast ultra-high readability grades exceeding ISO/ANSI standards.

· Future-Proof Technology Platform:Scalable architecture incorporates comprehensive Industry 4.0 connectivity and protocol support ensuring long-term integration potential with evolving MES/ERP infrastructure. Modular design simplifies future upgrades.

· Global Technical Support:Gain dedicated access to application engineers via our 24/7 multilingual customer service portal. Comprehensive onsite/remote troubleshooting minimizes disruptions.

· Robust Warranty Coverage:Backed by an extensive multi-year warranty inclusive of advanced replacement, supported globally by certified field service engineers. Comprehensive operational and maintenance training programs ensure peak system utilization.